7 Tips to Reduce Line Setting Time in a Sewing Line

Industrial engineers and production managers are always looking for ways to improve the sewing floor's productivity. This isn't easy to solve when sewing lines take a long time to set up. One of the most prominent causes of decreased overall industrial productivity is increased line setting time. Operator productivity decreases, and labor expenses rise due to longer line setting times.This article explains how to speed up sewing lines by decreasing line setting times.

Tips to reduce line setting time

Essential tips are provided below. These can reduce line setting time.

1) Confirm that the line plan has the necessary workforce for specified skill categories. It is vital to ensure that the operators who have been selected for the operations are present during the line setting.

2) To make the line setting faster, all necessary attachments such as needles, guides, and folders must be planned and tested

3) It is necessary to analyze the style before putting it on the line thoroughly. Thus, it will be aware of essential operations, machine requirements, and skill levels required for the operations.

4) Using shifting equipment, such as a roller, is an efficient way to swap out machines. Trolleys can be used to transport other essential items.

5) It is necessary to train maintenance and quality personnel to give speedy service during line installation.

6) Do a similar style plan back to back. It will remove layout variation.

7) Begin by establishing a line with bundles of a small size. As a result, the bundle will move quickly toward the end of the line. Once the work in progress (WIP) has been built up, the bundle size can be expanded.